Sample Welder Procedure Qualification Record

Excellent Welder Procedure Qualification Record: The Best

In Welder Procedure Qualification Record (WPQ) by Matthew BehlenLeave a Comment

Introduction

A welder procedure qualification record (WPQ) is a document that provides evidence that a welder has the skills and knowledge to perform a specific welding procedure. WPQs are typically required by welding inspectors and welding code organizations before a welder is allowed to work on a particular project.

WPQs typically include information on the following:

  • The welder’s name and qualifications
  • The welding procedure being qualified
  • The materials being welded
  • The welding equipment being used
  • The welding process being used
  • The test results

WPQs otherwise known as welder certifications, are an important part of ensuring the safety and quality of welding projects. By requiring welders to have WPQs, welding inspectors can help to ensure that only qualified welders are working on projects. WPQs can also help to prevent defects and ensure that welding projects are completed on time and within budget.

What is a welder procedure qualification record?

A welder procedure qualification record (WPQ) is a document that provides evidence that a welder has the skills and knowledge to perform a specific welding procedure. The WPQ typically includes the following information:

  • The name of the welder
  • Date of the qualification test
  • The type of welding procedure being followed
  • Materials qualified to weld
  • The welding parameters permitted
  • Results of the qualification test

The WPQ is typically created by a welding inspector or other qualified individual. It is then accepted by the welder or company representative and the inspector to verify that the welder has met the requirements of the qualification test.

The WPQ is an important document for welders because it demonstrates their ability to perform a specific welding procedure. It can also be used to verify that the welder has met the requirements of a specific welding code or standard.

WPQs are typically required for welders who work on critical or code related safety-critical projects. They can also be required by employers as a condition of employment.

Sample Welder Procedure Qualification Record

AWS D1.1 Sample Welder Procedure Qualification Record for Single Process

The different types of welder procedure qualification records

There are two main types of welder procedure qualification records, but essentially cover the parameters noted above:

  • Type 1: Welder Procedure Qualification Record for a specific process and position qualified
  • Type 2: Welder Procedure Qualification Record for different processes and positions

The type of welder procedure qualification record that is required depends on the complexity of the welding procedure and the number of welding processes the welder is being qualified to.

Type 1 procedure qualification records are used for welding procedures that are simple and straightforward. These procedures typically involve a single welding process and a single type of filler metal.

Type 2 procedure qualification records are used for welding procedures that are more complex. These procedures may involve multiple welding processes or multiple types of filler metal.  These plates or coupons will be subjected to a bend test qualification process or as an alternative, radiography testing.

The specific requirements for each type of welder procedure qualification record are set forth in the applicable code the welder is being qualified to.  Some of these codes may have prequalified welding procedures like the American Welding Society AWS D1.1.

The importance of welder procedure qualification record audits

Welder procedure qualification record audits are important to ensure that the welders are qualified to perform the welding procedures that they are using. The audits should verify that the welders have the necessary skills and experience to perform the welding procedures safely and correctly. The audits should also verify that the welding procedures are in accordance with the applicable codes and standards.

Welder procedure qualification record audits can be conducted by the welder’s employer, a third-party inspection agency, or a combination of both. The frequency of the audits will vary depending on the specific requirements of the employer or the applicable codes and standards. The IBC (International Building Code) requires 3rd party inspectors check before evaluating the welds acceptance prior to each project.

What is a Continuity Log Considered?

The audits are essentially what is recorded in a continuity log. They include a review of the welder’s qualifications, review of welding procedures, and welders are sometimes given a welding certification test. The welding test should be conducted on a representative sample of the welds that the welder will be making. Similar of weldments the welder is expected to produce or within qualifications for the joint configuration and material thickness.

The results of the welder procedure qualification record audit is typically documented and filed. The documentation should include the name of the welder, the date of the audit, the results of the audit, and any recommendations.

Welder procedure qualification record audits are an important part of ensuring the safety and quality of welding operations. By conducting regular audits, employers can help to ensure that their welders are qualified to perform the welding procedures that they are using.

Common welder procedure qualification record mistakes:

There are a number of common mistakes that can be made when creating a welder procedure qualification record (WPQR). These mistakes can lead to the WPQR being rejected by the welding inspector, which can delay the start of welding operations.

Some of the most common mistakes include:

  • Using incorrect or outdated welding procedures
  • Not following the correct procedures for creating a WPQR
  • Not providing all of the required information on the WPQR
  • Making errors in the welding procedures or the WPQR

To avoid these mistakes, it is important to carefully follow the code requirements for documenting essential vs nonessential variables when creating a WPQR. It is also important to have the WPQR reviewed by a qualified welding inspector before it is submitted for approval to an agency or contractor.

By following these tips, you can help to ensure that your welder procedure qualification record is accurate and complete, and that it will be accepted by the welding inspector.

Conclusion

In conclusion, welder procedure qualification records are an important part of ensuring the safety and quality of welding operations. Finally, by following the steps outlined in this guide, you can create a WPQ that meets the requirements of your organization and helps to protect your workers and your customers.

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